TAC 90 Series

    Totally Automated Controls (TAC) Impregnation System

    The TAC 90 impregnation system is designed for extraordinary process control and superior parts quality

     It allows you to totally automate your impregnation operation virtually eliminating direct labor costs.  The advanced automation provided with the TAC 90 Series also allows you to eliminate human error and improve sealing of porosity and overall quality.

    Cycles are easily adjusted at the TAC 90's state-of -the-art control panel. Impregnation baskets are transported through the entire operation using a unique combination of components: a patented pickup device called Omni Pick, a programmable hoist and a programmable conveyor, as well as an overhead monorail. A remote visual display monitors all phases of the operation, constantly providing updated status reports.

    Available as either a turnkey Impregnation System or as a retrofit modification for existing systems, the TAC 90 System is custom engineered and can be preconstructed to meet your specific manufacturing requirements and specifications.

     

    The equipment in the picture (top right), shows an example of a TAC 90 36" Dry Vacuum/Pressure System designed and built for a US manufacturer of marine outboard engines. Viewed from the remote operator's station, parts baskets are automatically fed to the totally enclosed and safely isolated TAC 90 via processor controlled conveyors. Start the system and it runs continuously as baskets are presented.

    Feature and Specification Highlights for TAC 90Systems

    Impregnation Station

     

     

    Cure Station

     

    ASME Coded Vessel

    std

     

    Aeration

    std

    High Level Sensor

    std

     

    Auto Cover

    std

    Level Sight Glass

    std

     

    Auto Fill

    opt

    Lo Level Sensor

    std

     

    Auto Level Sensing

    opt

    Pneumatic Closing Head & Locking Rings

    std

     

    Auto Temperature Control

    std

    Safety Interlocks

    std

     

    Drain 2"

    std

    "Side Pull" Vacuum

    std

     

    Extra Coupling

    std

    Sight Port

    opt

     

    Heat Electric 220/460 Vac

    opt

     

     

     

    Heat Gas

    opt

    Vacuum Pump

     

     

    Heat Steam

    opt

    Auto Timers

    std

     

    Insulated Aluminum Jacketing

    std

    Flow Sensor

    opt

     

    Remote Temperature Readout

    opt

    Water Cooled

    std

     

    Remote Timer

    std

    220/460 VAC 50/60 Cycles

    std

     

    304 Stainless

    std

     

     

     

     

     

    Control Panel

     

     

    Resin Recovery Station

     

    Ball Valves-Electric Pneumatic

    std

     

    Air Filter

    std

    Compact Design

    std

     

    Air Lubricator

    std

    End of Cycle Indicator

    std

     

    Auto Resin Return

    std

    Manual Operation Mode

    std

     

    Balance Sensor

    opt

    "NEMA" Enclosures

    std

     

    Centrifuge

    std

    Pneumatic Regulators

    std

     

    Pneumatic Cover

    std

    Pressure Electronic Interlocks

    std

     

    Pneumatic Drive

    std

    Programmable Controllers

    std

     

    "Stop" Sensor

    std

    Single Lubricator (Pneumatic)

    std

     

    Timer

    std

    Single Point Vessel Control

    std

     

     

     

    Vacuum/Pressure Sight Gauge

    std

     

    Central Point Connections

    Vacuum Trap

    std

     

    Air

    std

    Visual/Remote Electronic Indicator

    std

     

    Power

    std

     

     

     

    Sewer

    opt

    Storage Unit

     

     

    Water

    std

    Electric Temperature Control

    std

     

     

     

    Hinged Cover

    std

     

    Options

     

    Insulated

    std

     

    Electric Safety Curtain

    opt

    Low Maintenance Aluminum Jacket

    std

     

    Safety Screen

    opt

    Mild Steel Construction

    std

     

    Work Platform

    opt

    Visual Temperature Probe

    std

     

     

     

     

     

     

    Hoist

     

    Wash/Rinse Station

     

     

    Hoist-Electric Programmable

    std

    Aeration

    opt

     

    Omni Pick™ Pick-up Device

    std

    Auto-Level Control

    std

     

     

     

    Back Flow "Water Saver" Rinses

    std

     

     

     

    Drain 2"

    std

     

     

     

    Front Mount Controls

    std

     

     

     

    Overflow Wier

    std

     

     

     

    Platform Surger

    std

     

     

     

    Water Inlet 1"

    std

     

     

     

    "Water Saver " ™ Timer

    opt

     

     

     

    304 Stainless Steel Construction

    std

     

     

     

     

    Standard System Sizes and Capabilities*

    System Size

    Basket Dimension

    Basket Volume

    Production Capacity

    Aluminum

    Avg. Wt. Per

    Basket

    Iron, Bronze

    Powder Metal Avg. Wt. Per Cycle

    36"

    33" dia x 30" deep

    84 cm x 76 cm

    14.25 cu. feet

    .40 m³

    625 Lbs.

    283.5 Kg.

    1000 Lbs.

    455 Kg.

    42"

    39" dia x 30" deep

    99 cm x 76 cm

    21.8 cu. feet

    .6 m³

    850 Lbs.

    385 Kg.

    1500 Lbs.

    680 Kg.

    48"

    45" dia x 30" deep

    114 cm x 76 cm

    27.8 cu. feet

    .78 m³

    1250 Lbs.

    567 Kg.

    2000 Lbs.

    910 Kg.

    54"

    51" dia x 30" deep

    130 cm x 76 cm

    35.5 cu. feet

    1.0 m³

    1600 Lbs.

    725.7 Kg.

    2000 Lbs.

    910 Kg.

    * Approximate

    System dimensions are determined by customers required part size and production requirements. The vessel size determines dimensions of all other components and are available beginning at 24" in diameter increasing to 54" in diameter in 6" increments. Baskets are 3" smaller in diameter than the vessel. Basket height is sized to meet customer application requirements. Specially designed systems and baskets are available upon request.

    When requesting quotations please specify material, type, size and production volume of parts per shift to be impregnated. Our engineers will be glad to make recommendations upon receipt of appropriate information.

    "Speak With an Impregnation System Specialist"

    Technical services provided by Ramsey Network Systems, Inc.