M 24-30 Series

    Manually (M) Operated Dry Vacuum/Pressure Impregnation System

    For manufacturers with limited production requirements, IMPCO engineers and builds low-cost, manually controlled impregnation systems. The M Impregnation System includes all the components needed to make porous parts pressure tight: a panel with manual valves which control the vacuum pump and impregnation cycles, a jacketed storage tank with cooling coils, cleaning stations, an insulated electric cure tank and cover.

    While the capital investment is modest, the M Series Impregnation System provides you with all the benefits of IMPCOs quality and engineering excellence.

    Equipment illustrated is an example of an M 24 Dry Vacuum/Pressure System and is made up of the following:

    1. Impregnate Storage Tank
    2. Manual Control Panel
    3. Vacuum/pressure vessel designed to operate from full vacuum to 100 PSI
    4. Counterflow Wash and Rinse Tank
    5. Suspended parts basket is attached to optional automatic casting surger system for controlled washing
    6. Cure Tank (not shown)

    Feature and Specification Highlights for M 24-30 Systems

    Impregnation Station

     

     

    Cure Station

     

    ASME Coded Vessel

    std

     

    Aeration

    opt

    Level Sight Glass

    std

     

    Auto Temperature Control

    std

    "Side Pull" Vacuum

    std

     

    Drain 1"

    std

    Sight Port

    opt

     

    Extra Coupling

    opt

     

     

     

    Heat Electric 220/460 Vac

    std

    Vacuum Pump

     

     

    Insulated Aluminum Jacketing

    std

    Flow Sensor

    opt

     

    Manual Cover

    std

    Water Cooled

    std

     

    304 Stainless

    std

    220/460 VAC 50/60 Cycles

    std

     

     

     

     

     

     

    Resin Recovery Station

     

    Control Panel

     

     

    Air Filter

    std

    Air and Exhaust Valves

    std

     

    Air Lubricator

    std

    Compact Design

    std

     

    Balance Sensor

    opt

    "NEMA" Enclosures

    std

     

    Centrifuge

    opt

    Pneumatic Regulators

    std

     

    Manual Cover

    std

    Single Lubricator (Pneumatic)

    std

     

    Pneumatic Drive

    std

    Single Point Vessel Control

    opt

     

    Timer

    opt

    Vacuum/Pressure Sight Gauge

    std

     

     

     

    Vacuum Trap

    opt

     

    Options

     

     

     

     

    Drip Pan Recovery

    opt

    Storage Unit

     

     

    Work Platform

    opt

    Electric Temperature Control

    opt

     

     

     

    Hinged Cover

    std

     

    Hoist

     

    Insulated

    std

     

    Hoist-Electric 500 lb.

    opt

    Low Maintenance Aluminum Jacket

    opt

     

    Hoist-Electric 1000 lb.

    opt

    Mild Steel Construction

    std

     

     

     

    Water Cooling

    std

     

     

     

     

     

     

     

     

    Wash/Rinse Station

     

     

     

     

    Aeration

    opt

     

     

     

    Back Flow "Water Saver" Rinses

    opt

     

     

     

    Drain 1"

    std

     

     

     

    Drain 2"

    opt

     

     

     

    Front Mount Controls

    std

     

     

     

    Overflow Coupling

    std

     

     

     

    Surger-Suspended 8"

    opt

     

     

     

    Water Inlet 1/2"

    std

     

     

     

    Water Inlet 1"

    opt

     

     

     

    304 Stainless Steel Construction

    std

     

     

     

     

    Standard System Sizes and Capabilities*

    System Size

    Basket Dimension

    Basket Volume

    Production Capacity

    Aluminum

    Avg. Wt. Per

    Basket

    Iron, Bronze

    Powder Metal Avg. Wt. Per Cycle

    24"

    22" dia x 24" deep

    55 cm x 61 cm

    5.3 cu. feet

    .15 m³

    220 Lbs.

    99.8 Kg.

    400 Lbs.

    180 Kg.

    30"

    27" dia x 30" deep

    68 cm x 76 cm

    10 cu. feet

    .3 m³

    350 Lbs.

    160 Kg.

    750 Lbs.

    340 Kg.

    36"

    33" dia x 30" deep

    84 cm x 76 cm

    14.25 cu. feet

    .40 m³

    625 Lbs.

    283.5 Kg.

    1000 Lbs.

    455 Kg.

    * Approximate

    "Speak With an Impregnation System Specialist"

    Overhead Surger

    IMPCO's economical yet well made overhead surger provides the agitation needed to clean resin from the exterior of the casting as well as blind tapped holes and internal passages. Cylinder size may vary depending on weight of basket with parts and stroke length required.

    Technical services provided by Ramsey Network Systems, Inc.